Bio Trex Tech
Creating the precise recipe for biological production — optimizing every parameter to ensure your process is consistent, cost-effective, and ready for industrial deployment at any scale.
A microbial strain that performs brilliantly in a flask may behave entirely differently in a 500-litre fermenter. Scale-up is where most biosolutions fail — and where we specialize.
Process development bridges the gap between scientific proof-of-concept and commercial reality. We define the exact conditions under which your biological process delivers consistent, predictable results at any scale.
"The biology only matters if you can reproduce it reliably, economically, and at scale."
| Parameter | Method | Impact |
|---|---|---|
| Temperature | DoE Profiling | Yield ↑ |
| pH Control | Cascade Loops | Stability ↑ |
| Dissolved O₂ | Agitation Maps | Viability ↑ |
| Nutrient Feed | Fed-Batch Design | Cost ↓ |
| Harvest Timing | PAT Monitoring | Purity ↑ |
Our structured four-phase methodology ensures nothing is lost in translation between the lab bench and the production floor. Each phase has clear deliverables, go/no-go criteria, and documented outputs.
Establish performance benchmarks under standardized conditions. Document nutrient requirements, growth kinetics, and product formation rates.
Systematically vary critical parameters using statistical design to identify interactions and optimal operating windows with minimum experimental runs.
Transfer the optimized recipe to pilot-scale equipment. Validate that performance is maintained and identify any engineering challenges unique to larger volumes.
Formalize all parameters, tolerances, and control strategies into a master process document ready for technology transfer or regulatory review.
A complete, step-by-step production protocol with all parameters, tolerances, and decision points documented to manufacturing standard.
A phased plan for moving from pilot to commercial scale, including equipment specifications, projected yields, and cost models.
In-process and release testing protocols that ensure every batch meets the performance specification established during development.
Bring us your strain — we'll build the process that takes it to market.